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CLUTCH UNIT REMOVAL/INSTALLATION

BHE051016000W01

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

1 | Clutch release cylinder (See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION.)
2 | Manual Transmission (See TRANSMISSION REMOVAL/INSTALLATION [R15M-D].) (See TRANSMISSION REMOVAL/INSTALLATION [Y16M-D].)
3 | Boot
4 | Clutch release collar
5 | Clutch release fork
6 | Clutch cover (See Clutch Cover, Clutch Disc Removal Note.) (See Clutch Cover Installation Note.)
7 | Clutch disc (See Clutch Cover, Clutch Disc Removal Note.) (See Clutch Disc Installation Note.)
8 | Oil seal (See Oil Seal, Pilot Bearing Removal Note.) (See Oil Seal, Pilot Bearing Installation Note.)
9 | Pilot bearing (See Oil Seal, Pilot Bearing Removal Note.) (See Oil Seal, Pilot Bearing Installation Note.)
10 | Locknut
11 | Flywheel (See Flywheel Removal Note.) (See Flywheel Installation Note.)

## Clutch Cover, Clutch Disc Removal Note

1. Install the SSTs.

2. In criss-cross pattern, loosen the bolts one rotation at a time until there is no remaining spring pressure.

3. Remove the clutch cover and the clutch disc.

## Oil Seal, Pilot Bearing Removal Note

  Note

  • Remove the pilot bearing only if there is a malfunction.

1. Remove the pilot bearing and the oil seal together using the SST.

## Flywheel Removal Note

1. Install the SST to the flywheel.

2. Remove the locknut using the SST.

  Note

  • Inspect the eccentric shaft for oil leakage after removing the flywheel. If necessary, replace the oil seal. (See REAR OIL SEAL REPLACEMENT.)

3. Remove the flywheel using the SST.

4. Remove the key from the eccentric shaft.

## Flywheel Installation Note

1. Install the key to the eccentric shaft.

2. Align the flywheel key groove with the eccentric shaft key and install.

3. Install the SST to the flywheel.

4. Apply silicone sealant to the locknut thread.

5. Tighten the locknut using the SST.

  Tightening torque
  392-490 N·m
  {40.0-49.9 kgf·m, 289-361 ft·lbf}

  Caution

  • Remove the seal protruding from the threads without it becoming caught in the pilot bearing.

## Oil Seal, Pilot Bearing Installation Note

1. Install the pilot bearing using the SSTs.

  Note

  • Bearing outer diameter: 20 mm {0.787 in}
  • Press-in depth:
  11.5-12.25 mm {0.453-0.482 in}

2. Install a new oil seal using the SSTs.

## Clutch Disc Installation Note

1. Clean the splines of the clutch disc and the main drive gear with a brush.

2. Spread a thin layer of clutch grease on the splines.

3. Secure the clutch disc to the flywheel using the SSTs.

## Clutch Cover Installation Note

1. Align the clutch cover with the flywheel knock pin and install.

2. Tighten the bolts evenly and gradually in the order shown in the figure.

  Tightening torque
  17.6-26.5 N·m
  {1.80-2.70 kgf·m, 13.0-19.5 ft·lbf}