#
5TH/REVERSE GEAR AND HOUSING PARTS INSPECTION

BHE051117030M02

## Clutch Hub Component

1. Measure the clearance between each shift fork and clutch hub sleeve groove using a feeler gauge.

  • If not within the specification, replace the shift fork and clutch hub sleeve as a set.

  Standard
  0.2-0.3 mm {0.008-0.012 in}
  Maximum
  0.5 mm {0.020 in}

## Synchronizer Ring (5th, Reverse)

1. Measure the clearance between the synchronizer ring and flank surface of the gear using a feeler gauge around the entire circumference.

  • If not within the specification, replace the synchronizer ring.

  Standard
  1.5 mm {0.059 in}
  Maximum
  0.8 mm {0.031 in}

  Note

  • Set the synchronizer ring squarely in the gear.

## Reverse Idler Gear, Shaft

1. Measure the clearance between the reverse idler gear bushing and shaft using a micrometer and caliper gauge.

  • If not within the specification, replace the reverse idler gear.

  Standard
  0.02-0.05 mm {0.0008-0.0020 in}
  Maximum
  0.15 mm {0.006 in}

## Spring

1. Measure the free length of each spring.

  • If not within the specification, replace the spring.

  Standard
mm {in}

Detent ball spring | 22.5 {0.886}
5th/reverse rataining spring | 73.0 {2.874}