( TL19E1AE3415033911FMAAT00 )

M/T Shift Fork Clearance Inspection

1. Measure the clearance between each shift fork (A) and its matching synchro sleeve (B). If the clearance exceeds the service limit, go to Step 2 .

   Standard: | 0.35−0.65 mm (0.014−0.026 in.)
   Service Limit: | 1.0 mm (0.039 in.)

1. Measure the thickness of the shift fork fingers.
   - If the thickness is not within the standard, replace the shift fork.
   - If the thickness is within the standard, replace the synchro sleeve and synchro hub as a set.
   - If one arm of the shift fork shows more wear than others, the fork may be bent and needs to be replaced.

   Standard: | 7.4−7.6 mm (0.29−0.30 in.)

1. Measure the clearance between the shift fork (A) and the shift arm (B). If the clearance exceeds the service limit, go to Step 4 .

   Standard: | 0.2−0.5 mm (0.008−0.020 in.)
   Service Limit: | 0.62 mm (0.024 in.)

1. Measure the width of the shift arm.
   - If the width is not within the standard, replace the shift arm.
   - If the width is within the standard, replace the shift fork or reverse shift piece.

   Standard: | 16.9−17.0 mm (0.665−0.669 in.)