( TL19E00R311000K5353YDAT07 )

Roof Panel Installation

NOTE:

- Welding symbols
  : 2-Plate spot welding
  : 3-Plate spot welding
  : 4-Plate spot welding
  : MIG plug welding
  : MIG welding
  L= Welding length Unit: mm (in.)
- ( ): The number of welds

1. Set the new roof arch A, the front roof rail (B), the rear roof rail (C), and clamp the new roof panel (D). Sunroof model: Tighten the mounting bolts (E) and fix the roof panel stiffener (F).

1. Check the body dimensions.
   - Windshield/door and rear window/trunk lid opening
   - Passenger's compartment
   - Door hinge position

1. Tack weld the roof arch A, the front roof rail, and the rear roof rail.

1. Temporarily install the roof molding, windshield, rear window and door, then check for differences in level and clearance.
   Check the external parts fitting position. Make sure the body lines flow smoothly.

1. Remove the roof panel, weld the roof arch A, the front roof rail (B), and the rear roof rail (C).

1. Apply soft type sealer (B) to mating surface with roof panel of the roof arch A, the front roof rail (C), and the rear roof rail (D).

1. Clamp the roof panel, recheck the clearance and alignment of the windshield, the rear window, and the outer panel.

1. Do the main welding. Weld the roof panel (A), the front roof rail (B), and the rear roof rail (C). The roof area must be free of burrs and/or sharp edges to prevent damage to the side curtain airbag during deployment. Finish the welding area, smooth the flanged section of the windshield and the rear window openings with a hammer and dolly.