| Haynes Service and Repair Manual - Rover 216 & 416 |
| The DOHC ZC came stock in a couple of Rover products which were sold only in the UK. This is the EXACT same engine as the popular JDM ZC which people are installing in their CRXs today. |
| Chapter 1 |

1-1 | Chapter 1 TOC and Service Specifications
1-2 | Service Specifications (cont.)
1-4 | Component Locations (SOHC)
1-5 | Component Locations (DOHC)
1-8 | Valve Clearance and Adjustment (SOHC) and Oil filter renewal
1-9 | Valve Clearance and Adjustment (DOHC)
1-11 | Base idle speed adjustment
1-13 | Distributor Cap and Rotor Arm
1-19 | Spark Plugs and ignition timing check

| Chapter 2

2a-1 | Chapter 2 Part A - Engine in-car repair procedures and technical specifications
2a-2 | Crankshaft, Pistions and Connecting rod technical specifications
2a-3 | Cylinder head and valve specifications
2a-4 | Cylinder head and valve specifications continued
2a-5 | Torque wrench settings
2a-6 | Compression test and finding TDC
2a-7 | Finding TDC continued and removal of cylinder head cover.
2a-8 | Crankshaft pulley
2a-10 | SOHC and DOHC timing belt components and removal
2a-11 | Timing belt removal and refitting instructions
2a-12 | Timing belt removal and refitting instructions continued and tensioner and sprokets
2a-13 | Timing belt tensioner and sprocket refitting (SOHC)
2a-14 | Timing belt tensioner and sprocket refitting (DOHC) Some camshaft stuff(SOHC)
2a-15 | SOHC camshaft and rocker arm removal
2a-16 | DOHC camshaft cam removal and SOHC cam refitting
2a-17 | SOHC and DOHC cam refitting
2a-18 | SOHC cylinder head and associated components (diagram)
2a-19 | DOHC cylinder head and associated components (diagram) and removal
2a-20 | Cylinder head removal/inspection/refitting
2a-21 | Cylinder head removal/inspection/refitting (cont) and Oil pan removal
2a-22 | Oil pump removal/refitting/dismantling/inspection/reassembly
2a-23 | Oil pump continued and DOHC Oil cooler removal and refitting
2a-24 | Crankshaft oil seals renewal / Flywheel removal/inspection
2a-25 | Flywheel refitting and Engine/transmission mounts inspection and renewal.
2a-26 | Engine/transmission mounts inspection and renewal continued.

| Chapter 2b

2b-1 | Engine removal and overhaul procdures and TOC
2b-2 | Block and components diagram
2b-3 | Engine/Transmission removal
2b-4 | Engine/Transmission removal cont
2b-5 | Engine/Transmission removal cont and Engine dismantling
2b-6 | Cylinder head dismantling/cleaning and inspection
2b-7 | Cylinder head cleaning and inspection
2b-8 | Piston/connection rod assembly. Crankshaft removal and inspection
2b-9 | Crankshaft/piston/connecting rod inspection
2b-10 | Crankshaft/piston/connecting rod inspection (cont)
2b-11 | Main/end bearing inspection. Engine reassembly sequence and piston ring refitting.
2b-12 | Piston/connecting rod assembly
2b-13 | Piston/connecting rod assembly continued... crankshaft refitting
2b-14 | crankshaft refitting continued
2b-15 | crankshaft refitting continued
2b-16 | Engine initial startup after overhaul

| More to come! |

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